Case Studies
Before and after results.
Examples of bottleneck, waste, downtime, and documentation improvements.
Case Studies
Metric-focused improvement stories
Representative examples of how MARAD frames operational challenges, measures change, and communicates business impact.
Line availability
Packaging Line Throughput Recovery
Before
62%
After
79%
Challenge: Frequent micro-stoppages, inconsistent handoffs, and weak downtime records.
Outcome: Introduced downtime coding, shift handover discipline, and operator checks that clarified the real causes of lost time.
Batch waste rate
Food Processing Waste Control
Before
14%
After
8%
Challenge: Material overuse, rework, and quality checks happening too late in the process.
Outcome: Reworked process controls, inspection points, and batch records to reduce avoidable loss and improve traceability.
Core records active
SME Factory Documentation Sprint
Before
3
After
11
Challenge: Production decisions depended on memory, informal reports, and inconsistent supervision routines.
Outcome: Built SOPs, daily scorecards, maintenance logs, and quality checklists that management could review weekly.
Manufacturing Bottleneck Review
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